OPERATORS AND PARTS MANUAL NO. 03-6-TSS-F&RFOR3200 & 4200 SERIESManufactured byCounty Hwy. A WestP.O. Box 405Dorchester, Wisconsin 54425-0405P
Across the upper edge of the front unloading unit is a“Warning Push For Emergency Stop” pushbar. Bypushing on this bar during front unloading operatio
PRE-OPERATIONBe certain your forage box is properly mounted to therunning gear. Consult your dealer if you have any ques-tions about the tie down kit
Your running gear probably has a telescoping tongue forconvenience to hitch up. Always back up and lock thistongue in the operating position after hit
Truck Mount Forage BoxesDepending on the make and model of truck it may be necessary to install a light converter (MEYER PART #56-0028.)Converter will
3200 & 4200 Series -- 12 –Operating Procedures: See Front Unload “VARIABLE SPEED OPERATION with IOC”Page 15GEARBOXDRIVE PLATEKEY PART NO. DESCRIPT
3200 & 4200 Series -- 13 –REAR UNLOAD DRIVE COUPLER “SET-UP” (PTO OR HYDRAULIC DRIVE)WARNING: DISCONNECT PTO DRIVE SHAFT AND HYDRAULIC HOSES (RELI
3200 & 4200 Series -- 14 –Operating Procedures: See “REAR UNLOAD OPERATION” (HYD or PTO) Page 18HYDRAULIC CHECK VALVE AT REAR OF BOXNOTE: The rear
FRONT UNLOAD VARIABLE SPEED OPERATION WITH INDEPENDENTOUTFEED CLUTCHFORAGE BOX CONTROL LEVERSWARNING: NEITHER THE VARIABLE SPEEDNOR THE HI-LO RANGE CO
UNLOADING THE FORAGE BOXPull the forage box into position and park so that thecross conveyor discharge opening is in alignment withthe silo filling bl
Slow up, but do not stop the VARIABLE SPEED controlwhen shifting to “HI” RANGE.CAUTION: YOU CAN MOVE THE RANGE CON-TROL LEVER TO “HI” FOR CLEAN-OUT AT
REAR UNLOAD OPERATION PTO OR HYDRAULIC DRIVEWARNING: MAKE CERTAIN EVERYONE ISWELL CLEAR OF EQUIPMENT BEFORE APPLYINGPOWER. FAILURE TO HEED MAY RESULT
WARNING: DO NOT STEP UP ON ANY PART OFTHE FORAGE BOX AT ANY TIME. FAILURE TO HEEDMAY RESULT IN SERIOUS PERSONAL INJURY ORDEATH.When finished unloading
-- 20 –LUBRICATIONWARNING: DISCONNECT PTO DRIVE SHAFT (OR HYDRAULIC POWER SOURCE) BEFORECLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FA
END OF CROP CLEANUP AND MAINTE-NANCEAllow box to completely clean out last load of forage.Clean out all forage material from inside the box, roofand o
TWO-SPEED OPERATIONCONTROL LEVERWARNING: THE RANGE CONTROL LEVERDOES NOT STOP THE CROSS APRON. ONLY THETRACTOR PTO OR THE EMERGENCY STOP MECH-ANISM WI
NOTE: The INDEPENDENT OUTFEED CLUTCH andHI-LO RANGE control levers must be in their “Stop” or“Neutral” positions when engaging and disengaging thePTO
TWO SPEED LUBRICATION AND MAINTENANCEWARNING: DISCONNECT PTO DRIVE SHAFT (OR OPTIONAL HYDRAULIC POWER SOURCE) BE-FORE CLEANING, ADJUSTING, LUBRICATING
CLEAN-OUT PANELRemove clean-out panel on a regular basis to clean outaccumulation of foreign material build-up. Keep this areaclean for proper cross c
A. For Regular Tightening:IMPORTANT AT ALL TIMES OF OPERATION!Correct apron tension occurs when the return mainapron slats ride 2" at mid span of
A. For Regular Tightening:IMPORTANT AT ALL TIMES OF OPERATION!Correct apron tension occurs when the return mainapron slats ride 2" at mid span of
TABLE OF CONTENTSTABLE OF CONTENTS ...1MANUFACTURER’S WARRANTY ...
ROLLER CHAIN DRIVESAll roller chain drives are tensioned by automatic springloaded tension blocks.RANGE CONTROL CLUTCH ADJUSTMENTWith the Range contro
INDEPENDENT OUTFEED CLUTCH BELT RE-PLACEMENT1. Move the Independent Outfeed Clutch control lever to“STOP” (up).2. Extend the PTO drive shaft out strai
3200 & 4200 Series -- 30 --This Page Intentionally Blank.
3200 & 4200 Series -- 31 –3200-4200 SERIES HYDRAULIC REAR UNLOAD COMPONENTSREPAIR PARTSKEY PART NO. QTY DESCRIPTION1 55-0099 1 Hydraulic Motor2 55
3200 & 4200 Series -- 32 –PTO REAR UNLOAD DRIVE TRAINKEY PART NO. QTY DESCRIPTION1 14-0003-2 AR Flange, 2 Hole, 1 ¼”2 14-0002-3 AR Bearing, 1 ¼” w
3200 & 4200 Series -- 33 –PTO REAR UNLOAD DRIVE CLUTCHTRUCK MOUNT ONLYKEY PART NO. DESCRIPTION1 14-0002-2 Flange, 3-hole, 1-1/4"2 14-0002-3 B
3200 & 4200 Series -- 34 –FRONT & REAR UNLOAD FORAGE BOX MAIN APRON CHAIN TIGHTENERPRIOR TO 08 SERIAL #’SKEY PART NO. QTY DESCRIPTION1 25-0215
3200 & 4200 Series -- 35 –TSS UNIT FRAME W/ IOCIF YOUR UNIT IS OPTIONAL RH DISCHARGE,OPPOSITE TO ILLUSTRATION, SPECIFY LISTEDPART NO. FOLLOWED BY
3200 & 4200 Series -- 36 –TSS CROSS CONVEYOR W/IOCKEY PART NO. QTY DESCRIPTION1 14-0004 2 Bearing Assembly, 1"2 10-0008 4 Sprocket, No.55-8 T
3200 & 4200 Series -- 37 –FRONT & REAR UNLOAD MAIN APRONKEY PART NO. QTY DESCRIPTION1 25-0237 3 Rear Apron Shield Brace2 25-0218-1 1 Right Mai
3200 & 4200 Series --2–ADJUSTMENTS...25ROLLER CHAIN DRIVES ...
3200 & 4200 Series -- 38 –TWO SPEED CLUSTER DRIVESPECIFY-RH FOR RH DISCHARGE.ITEMS 15, 28, 29, 40 ARE PARTS OFCOMPLETE ASSEMBLY, KEY 44.
3200 & 4200 Series -- 39 –KEY PART NO. QTY. DESCRIPTION1 17-0001 2 Clutch Shifter Yoke2 33-0012 1 1-1/4 Dia RetainingRing3 10-0006 2 Clutch Sprkt
3200 & 4200 Series -- 40 –TSS VARIABLE SPEED CLUSTER DRIVE W/IOCSPECIFY-RH FOR RH DISCHARGE.ITEMS 15, 28, 29 & 40 ARE PART OFCOMPLETE ASSEMBLY
-- 41 –TSS VARIABLE SPEED CLUSTER DRIVE W/IOCKEY PART NO. QTY DESCRIPTION1 17-0001 2 Clutch Shifter Yoke2 33-0012 1 1-1/4 Dia Retaining Ring3 10-0006
3200 & 4200 Series -- 42 –IF YOUR UNIT IS OPTIONAL RH DISCHARGE, OPPOSITE TO ILLUS-TRATION, SPECIFY LISTED PART NO. FOLLOWED BY -RHTSS AUGERS &
3200 & 4200 Series -- 43 –3200-4200 SERIESINDEPENDENT OUTFEED CLUTCH DRIVEKEY PART NO. QTY DESCRIPTION1 23-0081 1 Clutch Drive Idler Shaft2 35-001
3200 & 4200 Series -- 44 –VARIABLE SPEED SHIFTER CONTROLS ANDEMERGENCY STOP CLUTCH RELATED PARTSKEY PART NO. QTY DESCRIPTION1 42-0022-1 2 Linkage
3200 & 4200 Series -- 45 –TWO SPEED HI-LO SHIFTER CONTROLKEY PART NO. QTY DESCRIPTION1 42-0022-1 2 Linkage Bar2 851-3816-1.25Z 2 Bolt 3/8-16x1.253
3200 & 4200 Series -- 46 –UPPER GEAR BOX WITH INPUT SHAFT ASSEMBLYUse #85W140 wt. Gear Lube Oil ONLY.DO NOT USE GREASE FOR LUBRICANT.Superior uppe
3200 & 4200 Series -- 47 –#19-0015UPPER GEAR BOX WITH INPUT SHAFT ASSEMBLYDurst upper gearbox used prior to SN’s04T5201, 04T6201 & 04T2201. Fo
3200 & 4200 Series --3–NEW MEYER (FRONT & REAR UNLOAD) FORAGE BOXMANUFACTURER’S WARRANTYI. The “Product Registration & Inspection Certific
3200 & 4200 Series -- 48 –#19-002450:1 RATIO, FRONT, LOWER GEARBOX3200 & 4200 SERIESKEY PART NO. QTY DESCRIPTION1 19-0024-1 1 Input Shaft 1” D
3200 & 4200 Series -- 49 –#19-00321:1 RATIO, REAR GEARBOX (PARALLEL SHAFT)3200 & 4200 SERIESUse #80-90 wt. Gear Lube Oil ONLY.DO NOTUSE GREASE
3200 & 4200 Series -- 50 –#19-002525:1 RATIO, REAR GEARBOX3200 & 4200 SERIESKEY PART NO. QTY DESCRIPTION1 19-0025-1 1 Input Shaft 1” Dia.2 19-
3200 & 4200 Series -- 51 –#18-0117UNIVERSAL JOINT TELESCOPING ASSEMBLYWalterscheid PTO used on SN 05T2201, 05T5201,05T6201 and Later, For Earlier
3200 & 4200 Series -- 52 –#18-001712R UNIVERSAL JOINT TELESCOPING ASSEMBLY W/GUARDKEY PART NO. QTY DESCRIPTION18-0017 1 Joint Assy, 12R Universal
3200 & 4200 Series -- 53 –#52-0003SSTEEL STRINGER TIE DOWN KITKEY PART NO. QTY. DESCRIPTION52-0003S 1 Tie Down Kit (Steel Stringers)1 25-0084 4 Br
3200 & 4200 Series -- 54 –#52-0001TKTSS 12" OPTIONAL EXTENSION KIT(Regular LH Unloading)KEY PART NO. QTY DESCRIPTION52-0001TK 1 TSS Optional
3200 & 4200 Series -- 55 –#52-0019-PKGHIGHWAY LIGHT PACKAGE KITKEY PART NO. QTY DESCRIPTION1 56-0009 1 7-Way “Stor-A-Way”2 56-0005 1 Coil Cable As
3200 & 4200 Series -- 56 –3200 SERIES BOX PARTS
3200 & 4200 Series -- 57 –KEY PART NO. DESCRIPTION1 100-9995-18 16' Side Panel, 20GA. X 40-3/4 Alu-minized100-9995-17 18' Side Panel, 20
3200 & 4200 Series --4–INTRODUCTIONCongratulations on your purchase of a new Meyer farmequipment product. Undoubtedly you have given muchconsidera
3200 & 4200 Series -- 58 –4200 SERIES BOX PARTS
3200 & 4200 Series -- 59 –KEY PART NO. DESCRIPTION1 100-9990-6-1 16' Side Panel 20GA. X 40-3/4"Painted100-9990-8-7 18' Side Panel 2
3200 & 4200 Series -- 60 --GATE3100/3200/4100/4200 BOXKEY PART NO. DESCRIPTION4200-GATE Gate Delay Closing Option1 25-8092-1 Gate Regulator Top Sh
3200 & 4200 Series -- 61 --OPTIONAL HYDRAULIC DRIVEKEY PART NO. QTY DESCRIPTION1 55-0099 1 Hydraulic Motor T-Series2 823-.25-5Z 2 Hitch Pin Clip,
3200 & 4200 Series -- 62 –MEYER FRONT & REAR FORAGE BOXES“TROUBLE SHOOTING”SYMPTOM PROBLEM SOLUTIONAUGERSAugers shake or chatter.Under load, a
3200 & 4200 Series -- 63 –Manufactured by:Meyer Mfg. Corp.County Hwy. A WestP.O. Box 405Dorchester, Wisconsin 54425-0405Phone 715-654-5132 • FAX 7
3200 & 4200 Series -- 64 --This Page Intentionally Blank
3200 & 4200 Series -- 65 --This Page Intentionally Blank
3200 & 4200 Series --5–This symbol is used to call attention to instructions concerning personal safety. Be sure to observe andfollow these instru
3200 & 4200 Series --6–46-0001-546-0001-7146-0001-35CAUTION: READ ALL DECALS ON THE FORAGE BOX AND IN THIS MANUAL. KEEP THESE DECALS CLEAN AND RE-
3200 & 4200 Series --7–SAFETY FIRSTThe Meyer Forage Box is manufactured with operator safety in mind. Located on the forage box are various decals
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